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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Hydrogen power in a bottle for on-the-go use: Army plans to license nanogalvanic aluminum powder discovery

The U.S. Army Research Laboratory's nanogalvanic aluminum powder for hydrogen generation. [U.S. Army photo by David McNally]

 

 

The U.S. Army Research Laboratory plans to license its discovery of a nanogalvanic aluminum powder for hydrogen generation.

Army researchers at Aberdeen Proving Ground in Maryland have developed a novel, structurally stable, aluminum-based nanogalvanic alloy powder that, when combined with water or any water-based liquid, reacts to produce on-demand hydrogen for power generation without a catalyst.

"This powder-based alloy includes material that disrupts the formation of an encapsulating aluminum oxide layer, allowing for the continuous production of hydrogen that can be used at the point of need to power a wide range of devices via fuel cells and internal combustion," said Dr. Anit Giri, a scientist with the lab's Weapons and Materials Research Directorate. "The powder can be easily manufactured to scale, and can be conveniently and safely transported via tablets or vacuum pouches, thus eliminating reliance on high-pressure hydrogen cylinders."

Dr. Anit Giri, a scientist with the U.S. Army Research Laboratory, observes a sample of a unique aluminum nanomaterial powder that reacts with water to produce hydrogen. [U.S. Army photo by David McNally]

 

 

 

 

ARL will be posting a Federal Register Notice and launching a supporting website inviting companies to submit their ideas on how best to commercialize this technology. The laboratory will then select the most appropriate partners and collaborators. Officials said license exclusivity will then be determined.

Researchers said the powders has many advantages, including:

• Energy and Power Source
• Stable Alloy Powder
• Non-Toxic
• Environmentally Friendly
• Hydrogen Emitting
• Manufacture to Scale
• Easily Transportable

Army researchers discovered the unique properties of the nanopowder while investigating aluminum alloy compositions for other purposes. The researchers, from the lab's Lightweight and Specialty Metals Branch, made the serendipitous discovery that at least one of these compositions can, in the presence of water, spontaneously generate hydrogen -- rapidly and efficiently.

"The researchers have since demonstrated rapid hydrogen generation rates using powder and tablet forms of the alloy," said Branch Chief Robert Dowding. "The hydrogen has been shown to be useful for powering fuel cells and is expected to power internal combustion engines." The researchers are currently taking advantage of the innovation by characterizing the hydrogen generation rates and purity of the gas generated, Dowding said.

Army researcher Anthony J. Roberts inflates a balloon with hydrogen produced from a chemical reaction between water and an aluminum nanomaterial powder discovered at the U.S. Army Research Laboratory at Aberdeen Proving Ground, Maryland. [U.S. Army photo by David McNally]

 

 

 

 

"They are also examining the effects of compositional changes to the alloy and systematic changes in the microstructure of the powders," he said.

Giri said the discovery has many benefits and applications, such as simple manufacturing.

"The powder can be made using current manufacturing techniques from either pure or alloyed aluminum," he said. "The manufacturing process is easily scalable and it is also very fast -- with a 75-percent theoretical hydrogen yield in one minute at standard temperature and pressure, and 100-percent theoretical yield in three minutes."

The nanopowder is also extremely efficient. Giri said 1 kg of powder can generate 4.4 kWh of energy -- enough to power 10 60-W incandescent light bulbs for more than seven hours or the equivalent LED bulbs for over 50 hours.

The material can be in powder or tablet form and be combined with any available water-based liquid to provide hydrogen on demand, at the point of need.

The discovery eliminates reliance on high-pressure cylinders, Giri said.

"It's easy to transport and store via tablets or vacuum-sealed pouches with no inherent inhalation risk," he said. "The powder is also environmentally friendly. Its by-products are stable and non-toxic. Finally, it's a versatile hydrogen source with direct combustion for vehicular power, to use in fuel cells to power any electronic device, and could potentially be used in 3D printing/additive manufacturing to create self-cannibalizing robots/drones."

In order to support a better understanding of the material, the laboratory established a website to showcase details on the technology and a review the process that will culminate in the granting of a patent license(s) around September 2018.

On this website, visitors can register their interest to be contacted about further developments, post general questions, and download background technical information, as well as templates for all the required documents that will be used throughout the process.

For further information, click here.

"The Federal Register announcement is a significant step forward in the transition of power to the Soldier in the field, where it will become available on demand at the point of need," Dowding said.

Source: U.S. Army Research Laboratory

Published July 2018

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